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Ethyl silicone oil lubricant has shown significant friction-reducing effect in the rubber industry, which is mainly due to its unique physical and chemical properties. The following is a detailed analysis of the friction-reducing effect of ethyl silicone oil lubricant in the rubber industry:
1. Properties of ethyl silicone oil
Ethyl silicone oil has a series of excellent properties, such as high ignition point, low freezing point, good compression resistance, strong shear resistance and small viscosity change with temperature. These properties enable ethyl silicone oil to maintain stable lubrication performance under high temperature, high pressure and complex environment.
2. Friction-reducing mechanism
Reducing friction coefficient: Ethyl silicone oil can greatly improve the load-bearing capacity of mineral oil and reduce friction coefficient. When ethyl silicone oil is mixed with mineral oil, a stable lubricating film can be formed to reduce the friction between rubber products and molds or equipment, thereby reducing wear and energy consumption.
Improving rheological properties: Ethyl silicone oil has good rheological properties and can maintain a stable lubrication effect during rubber processing. This helps to reduce the resistance of rubber products during processing and improve production efficiency.
Reduce oily cloth: In the textile industry, ethyl silicone oil as a lubricant additive can significantly reduce the production of oily cloth. Similarly, in the rubber industry, the lubricating effect of ethyl silicone oil can also help reduce surface defects on rubber products and improve product quality.
3. Application Examples
Rubber mold lubrication: In the production process of rubber products, mold lubrication is crucial. Ethyl silicone oil lubricant can be widely used in the lubrication of rubber molds, reducing friction and adhesion between rubber and molds, and improving product demolding efficiency and yield rate.
Rubber processing equipment lubrication: In addition to mold lubrication, ethyl silicone oil can also be used for the lubrication of rubber processing equipment. This helps to reduce equipment wear and failure rate and extend the service life of the equipment.
4. Precautions
Although ethyl silicone oil lubricant has a significant friction reduction effect in the rubber industry, the following points should still be noted during use:
Choose a suitable ratio: The ratio of ethyl silicone oil to mineral oil should be selected according to the specific application scenario and equipment requirements to ensure the best lubrication effect.
Regularly replace lubricants: As the use time increases, the performance of the lubricant will gradually decrease. Therefore, the lubricant needs to be replaced regularly to maintain a stable lubrication effect.
Pay attention to storage conditions: Ethyl silicone oil lubricants should avoid contact with substances that can trigger chemical reactions, such as acids, alkalis, oxidants, etc., during storage to prevent denaturation. At the same time, it should be stored in a cool and dry place, avoiding direct sunlight and high temperature environments.
In summary, ethyl silicone oil lubricants have shown significant friction reduction effects in the rubber industry, which helps to improve production efficiency, product quality and equipment life. During use, it is necessary to pay attention to choosing the right ratio, regularly changing lubricants, and paying attention to storage conditions.