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Q: Why do transformer makers test the seal in the oil, not just on the rubber?
Hot transformer oil is a working dielectric, and utilities watch its loss factor (tan δ) as a fleet KPI. Every organic part inside the tank leaches something into that oil. A seal that reads "fine" on a bench can still raise the oil's tan δ past the acceptance limit. IOTA F3672 was compounded so the rubber changes as little as the oil does.
Q: What are the numbers?
|
Item |
Test standard |
Result |
|
Appearance |
— |
Ivory |
|
Density (g/cm³) |
ASTM D792 |
1.43 |
|
Hardness (Shore A) |
ASTM D2240 |
70 |
|
Tensile strength (MPa) |
ASTM D412 |
9.2 |
|
Elongation at break (%) |
ASTM D412 |
230 |
|
Tear strength (kN/m) |
ASTM D624-B |
20 |
|
Compression set (150 °C × 24 h, Type B) |
ASTM D395 |
5% |
|
Resilience (%) |
ASTM D1054 |
33 |
|
Heat aging 225 °C × 72 h |
hardness +2 / tensile −15% / elongation −18% |
pass |
|
25# transformer oil 100 °C × 168 h |
hardness +3, volume change 2.2% |
pass |
|
Low-temp brittle point |
−60 °C |
pass |
|
Fuel C (25 °C / 72 h) |
ASTM D471 |
+20% |
|
Oil compatibility: tan δ (90 °C) increment vs blank |
800 mL oil, 65 cm² sample, 100 °C × 164 h |
≤ 0.5 (typical 0.2) |
That tan δ line is the headline: measured increment 0.2 against a ≤0.5 requirement — the seal stays close to invisible inside the dielectric.
Q: How is it processed?
Standard hot-air vulcanizing: add 1.5 phr bis(2,5-dimethyl-2,5-di-tert-butylperoxy)hexane type peroxide (40% content); first stage 170 °C × 15 min, post-cure 200 °C × 4 h. For compression and injection molded parts, 0.6–1.2 phr of the dipentadienyl peroxide is a common starting window — tune temperature and time to part thickness.
Q: Storage?
Original unopened packaging below 40 °C, 12 months from production date. Heat-resistant additives must be added when the application requires full heat-rating.
FAQ
Related Product: IOTA F3672 Fluorosilicone rubber compound for transformer