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Analysis of the Application of Phenylvinyl Raw Rubber in Military Cable Outer Sheaths

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Characteristics of Phenylvinyl Raw Rubber
Phenylvinyl raw rubber is a special rubber material with excellent physical and chemical properties:
Solubility: Insoluble in water, but soluble in organic solvents such as toluene.
Mechanical Properties: Low compression set, excellent resistance to saturated vapor pressure.
Temperature Adaptability: Suitable for high and low temperature environments, and can be made into sealing materials resistant to high and low temperatures.

Protective Properties: Can be used to manufacture waterproof and moisture-proof insulation materials; physiologically inert.
Chemical Stability: Resistant to ozone, electric arc, corona, and weathering.
Military Application Material Requirements for Cable Outer Sheaths
Military cables have specific material requirements for their outer sheaths, primarily including:
Mechanical Protection: Sufficient mechanical strength and abrasion resistance are required.
Environmental Protection: Excellent corrosion resistance, waterproofing, and moisture resistance are required.
Electrical Performance: Specific electrical characteristics must be met.
Standard Compliance: Compliance with relevant military standards, such as MIL-DTL-24640C.
Appearance Requirements: The sheath should be smooth, round, with a uniform gloss, and free from mechanical damage. Commonly used materials include metal materials such as steel strip, steel wire, and aluminum strip, as well as sheath materials such as high molecular weight low-density polyethylene or polyvinyl chloride.

Advantages of Phenylvinyl Rubber in Military Cables
Phenylvinyl rubber meets the special requirements of military cable outer sheaths, mainly in the following aspects:
Environmental Adaptability: High and low temperature resistance (-60~260℃) makes it suitable for various extreme environments.
Excellent weather resistance extends cable service life.

Protective Performance: Waterproof and moisture-proof properties protect the internal structure of the cable.
Chemical corrosion resistance resists erosion by various chemical media.

Mechanical Properties: Good elasticity and resistance to compression deformation.
Can be used to manufacture products with greater thickness to meet different protection requirements.

Electrical Properties: Excellent dielectric properties, suitable for high-voltage power applications.
Arc and corona resistance ensures electrical safety. Full

Practical Application Cases and Technological Development

Although the search results did not directly provide specific application cases of phenyl vinyl raw rubber in military cables, relevant technical data shows:

Similar Material Applications:
Methyl vinyl silicone rubber has been widely used in the potting and sealing of electronic and electrical components.
Ethylene-vinyl acetate copolymer (EVA) has been used in wire and cable sheaths.

Technological Development Trends:
Cable materials are developing towards low smoke, halogen-free, low toxicity, and flame retardancy.
Product performance is optimized by improving temperature resistance and current carrying capacity.

Conclusion and Outlook
Phenyl vinyl raw rubber, with its excellent physicochemical properties, has significant advantages in the outer sheath applications of military cables, especially in terms of extreme environmental adaptability and long-term stability. With the continuous improvement of the performance requirements for cables in military equipment, the application prospects of phenyl vinyl raw rubber and related modified materials in this field are broad.

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