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Application of phenyl silicone oil in textile machinery

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The application of phenyl silicone oil in textile machinery is mainly concentrated in the core links such as lubrication, thermal protection, anti-fouling and processing performance optimization. Its unique molecular structure and chemical properties provide key support for the efficient operation of textile machinery. The following analysis is carried out from three dimensions: application scenarios, technical advantages and typical cases

1. Core application scenarios
High-temperature chain and bearing lubrication
The heat setting machine chain, high-temperature bearings and other components in textile machinery need to operate continuously above 200°C. Phenyl silicone oil can form a long-lasting lubricating film with its excellent thermal stability (temperature range -60°C to 300°C) and low volatility, significantly reducing the friction coefficient. For example, after a polyester heat setting machine is lubricated with phenyl silicone oil, the chain life is extended by 3 times and the energy consumption is reduced by 15%.
Hot roller surface protection
The hot roller surface of the pre-shrinking machine and calender needs to withstand high temperature and mechanical pressure. Phenyl silicone oil can form a high temperature resistant (>300°C) and anti-oxidation protective coating to prevent metal oxidation and fabric adhesion. After a printing and dyeing factory used it, the surface roughness of the hot roller was reduced by 40%, and the surface finish of the fabric was improved by 2 levels.
Antistatic and antifouling treatment
In chemical fiber spinning equipment, phenyl silicone oil can reduce fiber static electricity, reduce hair and breakage rate through surface modification. At the same time, its hydrophobic and oleophobic properties can prevent oil and dye deposition and reduce the frequency of equipment cleaning. After a spandex spinning line was used, the breakage rate dropped by 60% and the equipment downtime was reduced by 50%.
Precision parts lubrication
Precision parts such as the beating mechanism and warp feeding device of rapier looms and air jet looms have extremely high requirements for the viscosity-temperature performance of lubricants. The high viscosity index (VI>300) of phenyl silicone oil can ensure stable viscosity in a wide temperature range of -20℃ to 150℃, avoiding low-temperature solidification or high-temperature loss. After a high-speed rapier loom was used, the loom efficiency increased by 12% and the cloth surface defect rate was reduced to 0.3%.

2. Analysis of technical advantages
Adaptability to extreme temperatures
The phenyl side chain in the phenyl silicone oil molecule can inhibit high-temperature oxidation, and its oxidation induction period is 2-3 times longer than that of methyl silicone oil. For example, after 1000 hours of continuous operation at 250°C, the increase in the acid value of phenyl silicone oil is only 0.1mgKOH/g, which is much lower than the 0.5mgKOH/g of methyl silicone oil.
Chemical inertness and compatibility
Phenyl silicone oil has no swelling or degradation effect on synthetic fibers (such as polyester and nylon), and is compatible with most rubber seals. In the printing and dyeing auxiliary system, its non-polar structure can avoid side reactions with dyes and finishing agents, ensuring stable color fastness.
Long-term lubrication mechanism
The adsorption film formed by phenyl silicone oil and the metal surface can reach a thickness of 5-10nm, and the friction coefficient is as low as 0.03, which is 60% lower than that of mineral oil. The lubrication film integrity can still be maintained at high speed (line speed>50m/s), reducing direct contact between metals.

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